TM 5-6115-332-14
P-8-614-14
TO 35C2-3-424-1
Section II.
MAINTENANCE OF THE GENERATOR
7-11. General
The generator housing is mounted directly on the
flywheel housing (Model MEP-017A) or mounted on
the flywheel housing by use of an adapter (Model
MEP-022A). The rotor is mounted on a flexible
drive disk that, in turn, is mounted on the engine
flywheel. The rotor is made up electrically of two
sections, the alternator field and the brushless, ro-
tating exciter section. The generator housing
houses both the generator (alternator) stator wind-
ings and the dc exciter frame and field windings.
7-12. On-Equipment Testing
a. General. On-equipment electrical test pro-
cedures may provide a basis for determining the ne-
cessity and extent of generator repair. The re-
sistance values and tolerances contained in this
paragraph should be used only as a general guide.
Take into consideration the test instrument used,
test lead resistance, and the ambient temperature
at the time of the test. If more precise mea-
surements are required, use an instrument such as
a Kelvin Balance or a Wheatstone Bridge and make
comparative measurements between the suspected
component and a like item that is known to be good.
b. Stator.
(1) Disconnect the plug connector (Pi) at the
rear of the control box.
(2) Use a multimeter that has been set on the
RX1 scale and test for continuity between plug pins
A and B, D and E, and C and F. If continuity is not
indicated (full deflection) on any of the tests, re-
move the plug at the generator and repeat the tests
at the generator. If, again, continuity is not shown,
the stator is defective and must be replaced. If con-
tinuity is shown the cable is defective and must be
replaced.
c. Rotor.
(1) Remove the blower cover and fan (para 6-2
or 6-3).
(2) Use a multimeter that has been set on the
RX1 scale and test between the rotor field windings
terminal and the case of the rotor. If the resistance
is not within five percent above or below the follow-
ing values, the rotor must be removed for further
testing (TM 5-764):
Model MEP-017A (60 Hertz) . . . . . . . . . . .
8.8 ohms
Model MEP-022A (400 Hertz) . . . . . . . . .
0.615 ohms
d. Exciter Field Windings.
(1) Disconnect the plug connector (Pi) at the
rear of the control box.
(2) Use a multimeter that has been set on the
RX1 scale and test for continuity between plug pins
G and H. If the resistance is not within five percent
above or below 54.4 ohms, the windings are de-
fective and must be replaced.
7-13. Main Generator Stator and
Housing Assembly
a. Removal. For generator removal in-
structions, refer to paragraphs 6-2 and 6-3.
NOTE
It is also possible to remove the engine and gener-
ator as a unit. If this is to be accomplished, refer to
paragraph 6-4 and follow the instructions on re-
moval of the engine from the skid.
b. Disassembly.
(1) Model MEP-017A.
(a) Tag and disconnect all leads.
(b) Remove screws (1, fig. 7-8) and lock-
washers (2) and remove the wire clips (3) from the
exciter frame (24).
(c) Remove screws (4) and lockwashers (5)
and remove the wiring harness (6) from the housing
(25) .
(d) Disassemble the wiring harness (6) by
removing connector (7) at clamp (8) and adapter (9)
at clamp (10) from the leads and sleeving (11).
(e) Remove the air inlet grille (12) from the
housing (25).
(f) Remove the lifting eyebolt (13) and nut
(14) from the housing (25).
(g) Remove capscrew (15) and lockwashers
(16) and remove the stator (17).
(h) Remove capscrews (18) and lock-
washers (19) and remove the exciter frame assem-
bly (24) from the housing (25).
(i) Remove screws (20) and lockwashers
(21) and remove the exciter pole (22) and exciter
coil (23) from the exciter frame assembly (24).
7-12