TM 5-6115-323-14
TO 35C2-3-385-1
CHAPTER 6
REMOVAL/INSTALLATION OF MAJOR COMPONENTS
Section I. GENERAL
This chapter contains removal and installation in–
jor components are the engine, the control box
structions for the major components. The three ma–
assembly and the generator.
Section II. ENGINE
6-1. Engine
a. Removal.
(1) Remove the winterization hose from the
engine (See military standard engine manual TM
5-2805-257-24P, Appendix A).
(2) Remove the generator (para 6-4 and 6-5).
(3) Refer to figure 6-1 and remove the engine.
b. Installation.
(1) Refer to figure 6-1 and install the engine.
(2) Install the generator (para 6-4 and 6-5).
(3) Install the winterization hose on the engine
(See military standard engine manual TM
5-2805-257-24P, Appendix A).
NOTE
When changing the spark plug cables, the engine
end of the generator set must be elevated to have
access for removing the screws that are holding the
engine flywheel fan cover (pull cover loose but let
it remain in place). Refer to TM 5-2805-257-14,
paragraph 4-40 for loosening of the flywheel fan.
Remove both the flywheel fan and the flywheel fan
cover together, sliding both up between the engine
and generator frame and lay on top of the engine.
Referring to TM 5-2805-257-14, Figure 4-6,
remove and replace the spark plug cables.
Reassemble the engine in reverse procedure of the
above instructions.
ENGINE
RAIL
REMOVE SCREW (6)
AND WASHER (12)
Figure 6–1. Engine, removal and installation.
Section III. CONTROL BOX ASSEMBLY
6-2. General
(2) Tag and disconnect the wire leads from the
All the controls and instruments necessary for the
operation of the generator are contained in the control
box. These controls and instruments include the
voltage regulator, frequency converters, variable
resistor, interference suppression components, ter–
minal board, and the necessary wiring harness.
6-3. Control Box and Bracket
a. Removal.
(1) Disconnect the ground strap at the generator (fig.
4–l0).
generator at their connecting points inside the control
box.
(3) Refer to figure 6-2 and remove the control
box and bracket.
b. Installation.
(1) Refer to figure 6-2 and install the control box
and bracket.
(2) Connect the tagged wire leads to the proper
points in the control box.
(3) Connect the ground strap at the generator
(fig. 4-10).
Change 9
6 -
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