TM 5-6115-275-14
NAVFAC P-8-615-14
TO 35C2-3-452-1
(a)
Varnish and Baking Procedure. Varnish
and baking information is furnished to reinsulate
windings where the varnish has deteriorated or when
windings and coils have been replaced. Varnish shall
conform to Military Specification MIL-I-24092, Type M,
Grade CB.
(b)
Dipping and Baking Procedure.
1.
Stator
(a)
Maintain the viscosity of varnish
of mfgrs recommended value.
(b)
Parts shall be clean, free of all
foreign matters.
(c)
Preheat part for 2 hours at 290°-
300°F. (143°-149°C.).
(d)
Cool part to 120°-250°F. (49-
121 °C.) before dipping.
(e)
Dip in varnish for 2 minutes or
until bubbling ceases and drain for 6-8 minutes.
(f)
Bake for 4 hours at 290°-300°F.
(143°-149°C.).
(g)
Repeat steps d thru f.
(h)
Repeat steps d and e.
(i)
Bake for 8 hours at 290°-300°F.
(143°-149°C.).
(j)
Cool to room temperature.
NOTE
Do not bake the rotating rectifier
assembly. Keep varnish off rotor
shaft.
Before
beginning
varnish
procedure, protect bearing and shaft
projection surfaces. No scratches or
marks permitted.
2.
Rotor
(a)
Maintain the viscosity of varnish
at mfgrs recommended value.
(b)
Parts shall be clean, free of all
foreign matters.
(c)
Preheat part for 2 hours at 290°-
300°F. (143°-149°C.).
(d)
Cool part to 120°-250°F. (40°-
121 °C.) before dipping.
(e)
Dip in varnish for 2 minutes or
until bubbling ceases and drain for 6-8 minutes.
(f)
Bake for 4 hours at 290°-
300°F(143°-149°C.).
(g)
Repeat steps d thru f.
(h)
Repeat steps d and e.
(i)
Bake for 8 hours at 290°-300°F.
(143°-149°C.).
(j)
Cool to room temperature.
3.
Exciter Armature
(a)
Maintain the viscosity of varnish
at mfgrs recommended value.
(b)
Parts shall be clean, free of all
foreign matters.
(c)
Preheat part for 2 hours at 290°-
300°F. (143°-149°C.).
(d)
Cool part to 120°-250°F. (49-
.121 °C.) before dipping.
(e)
Dip in varnish for 2 minutes or
until bubbling ceases and drain for 6-8 minutes.
(f)
Bake for 4 hours at 290°-300°F.
(143°-149°C.).
(g)
Repeat steps d thru f.
(h)
Repeat steps d and e.
(i)
Bake for 8 hours at 290°-300°F.
(143°-149°C.).
(j)
Cool at room temperature.
4.
Exciter Field
(a)
Maintain the viscosity of varnish
at mfgrs recommended value.
(b)
Parts shall be clean, free of all
foreign matters.
(c)
Preheat part for 2 hours at 290°-
300°F. (143°-149°C.).
(d)
Cool part to 120°-250°F. (40'-
121 °C.) before dipping.
(e)
Dip in varnish for 2 minutes or
until bubbling ceases and drain for 6-8 minutes.
(f)
Bake for 4 hours at 290°-
300°F(143°-149°C.).
(g)
Repeat steps d thru f.
(h)
Repeat steps d and e.
(i)
Bake for 8 hours at 290°-300°F.
(143°-149°C.).
(j)
Cool to room temperature.
(9)
Refer to figures 8-5 and 8-6 for
rewinding data if the alternator rotor or the exciter rotor is
to be repaired.
Change 8 8-7