CHAPTER 1 INTRODUCTION - TM-5-6115-275-14_32
Section II. DESCRIPTION AND TABULATED DATA
Generator.
Identification and Tabulated Data - TM-5-6115-275-14_38
Dimensions and Weight
Table 1-1. Bolt Capscrew and Nut Torque Wrench Specifications
Serial Numbers.
Generator - TM-5-6115-275-14_45
Generator Repair and Overhaul Data - TM-5-6115-275-14_46
Generator Repair and Overhaul Data - TM-5-6115-275-14_48
Voltage Performance.
Voltage Regulation Specifications
Differences Between Models - TM-5-6115-275-14_51
CHAPTER 2 OPERATING INSTRUCTIONS - TM-5-6115-275-14_52
Stopping
Section II. OPERATION OF AUXILIARY EQUIPMENT
Section III. OPERATION UNDER UNUSUAL CONDITIONS
Operation In Dusty Or Sandy Areas - TM-5-6115-275-14_69
Operation In Salt Water Areas - TM-5-6115-275-14_70
CHAPTER 3 OPERATOR/CREW MAINTENANCE INSTRUCTIONS - TM-5-6115-275-14_71
Section II. LUBRICATION INSTRUCTIONS
Table 3-2. Operator/Crew Preventive Maintenance Checks and Services - TM-5-6115-275-14_73
Operator/Crew Preventive Maintenance Checks and Services -cont
Section IV. TROUBLESHOOTING
Table 3-4. Operational Troubleshooting
Operational Troubleshooting (Contd) - TM-5-6115-275-14_77
Operational Troubleshooting (Contd) - TM-5-6115-275-14_78
Operational Troubleshooting (Contd) - TM-5-6115-275-14_79
Operational Troubleshooting (Contd) - TM-5-6115-275-14_80
Operational Troubleshooting (Contd) - TM-5-6115-275-14_81
Operational Troubleshooting (Contd) - TM-5-6115-275-14_82
Section V. OPERATOR/CREW MAINTENANCE INSTRUCTIONS
Section VIII. BATTERY AND CABLES
Optional Battery Installation.
Section X. GENERATOR ASSEMBLY.
CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-6115-275-14_88
Installation - TM-5-6115-275-14_90
Setting Up Instructions.
Grounding.
Auxiliary Fuel Hose Connection
Procedures for Constructing Revetment.
Wall Construction.
Roof Construction.
Equipment Conversion
Table 4-1. Output Selector Switch Knob Positions
Section II. MOVEMENT TO A NEW WORKSITE.
Section III. REPAIR PARTS, SPECIAL TOOLS AND EQUIPMENT
Section V. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Section VI. ORGANIZATIONAL TROUBLESHOOTING
Using the DC Volts Scale
AN/URM-105.
Using the AC Volts Scale.
Troubleshooting Table
Table 4-3. Organizational Troubleshooting
Organizational Troubleshooting (Contd) - TM-5-6115-275-14_128
Organizational Troubleshooting (Contd) - TM-5-6115-275-14_129
Organizational Troubleshooting (Contd) - TM-5-6115-275-14_130
Section VII. RADIO INTERFERENCE SUPPRESSION
Section VIII. MAINTENANCE OF ENGINE ASSEMBLY
Cleaning, Inspection and Repair - TM-5-6115-275-14_136
Section IX. MAINTENANCE OF FUEL SYSTEM
Cleaning, Inspection and Repair. - TM-5-6115-275-14_139
Cleaning, Inspection and Repair. - TM-5-6115-275-14_141
Three-Way Valve and Heater Fuel Valve
Fuel Selector Valve
Cleaning, Inspection and Repair. - TM-5-6115-275-14_147
SECTION X. MAINTENANCE OF THE BATTERY AND CABLES
Section XI. MAINTENANCE OF ELECTRICAL PANELS AND CONTROLS
Battery Charging Ammeter
Panel Light Bulbs
Ammeter, Voltmeter: Frequency Meter
Cleaning, Inspection and Repair - TM-5-6115-275-14_157
Voltage Regulator - TM-5-6115-275-14_158
Repair open circuit and retest generator
Relays and Resistors
Testing - TM-5-6115-275-14_162
Remove Control Terminal Board
Remote Terminals Drip Cover, Circuit Breaker Drip Cover, And Load Terminals Cover
erminal Block
Fan and Coupling Assembly
Cleaning, Inspection and Repair - TM-5-6115-275-14_167
Section XIII. MAINTENANCE OF THE FRAME ASSEMBLY
Rail Guard, Ground Stud, Tow Bolt
Battery Charging Electrical Receptacle Connector and Bracket
Air Baffles
Cleaning, Inspection and Repair. - TM-5-6115-275-14_174
Grounding Stud Terminal
Slave Receptacle
Fuel Drum Adapter Clips
Replace Lost or Broken Terminal Clip - TM-5-6115-275-14_179
CHAPTER 5 INTERMEDIATE (FIELD) (DIRECT SUPPORT AND GENERAL SUPPORT) AND DEPOT MAINTENANCE INSTRUCTIONS
Table 5-1. Troubleshooting
Troubleshooting (Contd) - TM-5-6115-275-14_182
Troubleshooting (Contd) - TM-5-6115-275-14_183
Troubleshooting (Contd) - TM-5-6115-275-14_184
Troubleshooting (Contd) - TM-5-6115-275-14_185
Troubleshooting (Contd) - TM-5-6115-275-14_186
Generator and Engine
Cleaning and Inspection. - TM-5-6115-275-14_193
CHAPTER 7 MAINTENANCE OF ENGINE AND ELECTRICAL, PANELS AND CONTROLS
Testing of Ammeter Phase Switch
Cleaning, Inspection, and Repair.
Circuit Breakers
Voltage Regulator - TM-5-6115-275-14_202
Test Equipment and Material Required
Test power transistor Q2
Test diode
Perform tests.
Locate R6 on the printed circuit board.
Connect a multimeter
Adjustment.
Transistor replacement
Current Transformer
Output Terminal Board
CHAPTER 8 MAINTENANCE OF GENERATOR ASSEMBLY AND FRAME ASSEMBLY
Cleaning, Inspection, and Repair
WINDING DATA
Exciter Armature
Testing - TM-5-6115-275-14_230
Assembly.
GENERATOR - TM-5-6115-275-14_232
Varnish and Baking Procedure.
Section II. FRAME ASSEMBLY
Cleaning, Inspection, and Repair.
SKID BASE
Engine Support, Drip Pan, Deflector Plates, and Baffle Plates
SKID BASE
CHAPTER 9 GENERATOR SET TEST AND INSPECTION AFTER REPAIR OR OVERHAUL
Table 9-1. Visual and Operational Inspection
Visual and Operational Inspection (Contd)
APPENDIX A REFERENCES - TM-5-6115-275-14_256
REFERENCES -cont - TM-5-6115-275-14_257
APPENDIX B BASIC ISSUE ITEMS LIST AND ITEMS TROOP INSTALLED OR AUTHORIZED - TM-5-6115-275-14_258
APPENDIX C MAINTENANCE ALLOCATION CHART - TM-5-6115-275-14_259
Explanation of Columns - TM-5-6115-275-14_260
Section II. MAINTENANCE ALLOCATION CHART .
MAINTENANCE ALLOCATION CHART -cont - TM-5-6115-275-14_262
MAINTENANCE ALLOCATION CHART -cont - TM-5-6115-275-14_263
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS
Section II. DESCRIPTION AND TABULATED DATA
Generator.
Identification and Tabulated Data - TM-5-6115-275-14_38
Dimensions and Weight
Table 1-1. Bolt Capscrew and Nut Torque Wrench Specifications
Serial Numbers.
Generator - TM-5-6115-275-14_45
Generator Repair and Overhaul Data - TM-5-6115-275-14_46
Generator Repair and Overhaul Data - TM-5-6115-275-14_48
Voltage Performance.
Voltage Regulation Specifications
Differences Between Models - TM-5-6115-275-14_51
CHAPTER 2 OPERATING INSTRUCTIONS - TM-5-6115-275-14_52
Stopping
Section II. OPERATION OF AUXILIARY EQUIPMENT
Section III. OPERATION UNDER UNUSUAL CONDITIONS
Operation In Dusty Or Sandy Areas - TM-5-6115-275-14_69
Operation In Salt Water Areas - TM-5-6115-275-14_70
CHAPTER 3 OPERATOR/CREW MAINTENANCE INSTRUCTIONS - TM-5-6115-275-14_71
Section II. LUBRICATION INSTRUCTIONS
Table 3-2. Operator/Crew Preventive Maintenance Checks and Services - TM-5-6115-275-14_73
Operator/Crew Preventive Maintenance Checks and Services -cont
Section IV. TROUBLESHOOTING
Table 3-4. Operational Troubleshooting
Operational Troubleshooting (Contd) - TM-5-6115-275-14_77
Operational Troubleshooting (Contd) - TM-5-6115-275-14_78
Operational Troubleshooting (Contd) - TM-5-6115-275-14_79
Operational Troubleshooting (Contd) - TM-5-6115-275-14_80
Operational Troubleshooting (Contd) - TM-5-6115-275-14_81
Operational Troubleshooting (Contd) - TM-5-6115-275-14_82
Section V. OPERATOR/CREW MAINTENANCE INSTRUCTIONS
Section VIII. BATTERY AND CABLES
Optional Battery Installation.
Section X. GENERATOR ASSEMBLY.
CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-6115-275-14_88
Installation - TM-5-6115-275-14_90
Setting Up Instructions.
Grounding.
Auxiliary Fuel Hose Connection
Procedures for Constructing Revetment.
Wall Construction.
Roof Construction.
Equipment Conversion
Table 4-1. Output Selector Switch Knob Positions
Section II. MOVEMENT TO A NEW WORKSITE.
Section III. REPAIR PARTS, SPECIAL TOOLS AND EQUIPMENT
Section V. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Section VI. ORGANIZATIONAL TROUBLESHOOTING
Using the DC Volts Scale
AN/URM-105.
Using the AC Volts Scale.
Troubleshooting Table
Table 4-3. Organizational Troubleshooting
Organizational Troubleshooting (Contd) - TM-5-6115-275-14_128
Organizational Troubleshooting (Contd) - TM-5-6115-275-14_129
Organizational Troubleshooting (Contd) - TM-5-6115-275-14_130
Section VII. RADIO INTERFERENCE SUPPRESSION
Section VIII. MAINTENANCE OF ENGINE ASSEMBLY
Cleaning, Inspection and Repair - TM-5-6115-275-14_136
Section IX. MAINTENANCE OF FUEL SYSTEM
Cleaning, Inspection and Repair. - TM-5-6115-275-14_139
Cleaning, Inspection and Repair. - TM-5-6115-275-14_141
Three-Way Valve and Heater Fuel Valve
Fuel Selector Valve
Cleaning, Inspection and Repair. - TM-5-6115-275-14_147
SECTION X. MAINTENANCE OF THE BATTERY AND CABLES
Section XI. MAINTENANCE OF ELECTRICAL PANELS AND CONTROLS
Battery Charging Ammeter
Panel Light Bulbs
Ammeter, Voltmeter: Frequency Meter
Cleaning, Inspection and Repair - TM-5-6115-275-14_157
Voltage Regulator - TM-5-6115-275-14_158
Repair open circuit and retest generator
Relays and Resistors
Testing - TM-5-6115-275-14_162
Remove Control Terminal Board
Remote Terminals Drip Cover, Circuit Breaker Drip Cover, And Load Terminals Cover
erminal Block
Fan and Coupling Assembly
Cleaning, Inspection and Repair - TM-5-6115-275-14_167
Section XIII. MAINTENANCE OF THE FRAME ASSEMBLY
Rail Guard, Ground Stud, Tow Bolt
Battery Charging Electrical Receptacle Connector and Bracket
Air Baffles
Cleaning, Inspection and Repair. - TM-5-6115-275-14_174
Grounding Stud Terminal
Slave Receptacle
Fuel Drum Adapter Clips
Replace Lost or Broken Terminal Clip - TM-5-6115-275-14_179
CHAPTER 5 INTERMEDIATE (FIELD) (DIRECT SUPPORT AND GENERAL SUPPORT) AND DEPOT MAINTENANCE INSTRUCTIONS
Table 5-1. Troubleshooting
Troubleshooting (Contd) - TM-5-6115-275-14_182
Troubleshooting (Contd) - TM-5-6115-275-14_183
Troubleshooting (Contd) - TM-5-6115-275-14_184
Troubleshooting (Contd) - TM-5-6115-275-14_185
Troubleshooting (Contd) - TM-5-6115-275-14_186
Generator and Engine
Cleaning and Inspection. - TM-5-6115-275-14_193
CHAPTER 7 MAINTENANCE OF ENGINE AND ELECTRICAL, PANELS AND CONTROLS
Testing of Ammeter Phase Switch
Cleaning, Inspection, and Repair.
Circuit Breakers
Voltage Regulator - TM-5-6115-275-14_202
Test Equipment and Material Required
Test power transistor Q2
Test diode
Perform tests.
Locate R6 on the printed circuit board.
Connect a multimeter
Adjustment.
Transistor replacement
Current Transformer
Output Terminal Board
CHAPTER 8 MAINTENANCE OF GENERATOR ASSEMBLY AND FRAME ASSEMBLY
Cleaning, Inspection, and Repair
WINDING DATA
Exciter Armature
Testing - TM-5-6115-275-14_230
Assembly.
GENERATOR - TM-5-6115-275-14_232
Varnish and Baking Procedure.
Section II. FRAME ASSEMBLY
Cleaning, Inspection, and Repair.
SKID BASE
Engine Support, Drip Pan, Deflector Plates, and Baffle Plates
SKID BASE
CHAPTER 9 GENERATOR SET TEST AND INSPECTION AFTER REPAIR OR OVERHAUL
Table 9-1. Visual and Operational Inspection
Visual and Operational Inspection (Contd)
APPENDIX A REFERENCES - TM-5-6115-275-14_256
REFERENCES -cont - TM-5-6115-275-14_257
APPENDIX B BASIC ISSUE ITEMS LIST AND ITEMS TROOP INSTALLED OR AUTHORIZED - TM-5-6115-275-14_258
APPENDIX C MAINTENANCE ALLOCATION CHART - TM-5-6115-275-14_259
Explanation of Columns - TM-5-6115-275-14_260
Section II. MAINTENANCE ALLOCATION CHART .
MAINTENANCE ALLOCATION CHART -cont - TM-5-6115-275-14_262
MAINTENANCE ALLOCATION CHART -cont - TM-5-6115-275-14_263
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS
